How To Fix A Broken Clutch Cable Motorcycle

Got myself a new clutch lever and replaced it in the nice ladies front lawn. The sensor is on the lever.

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Sav Ur Ride Clutch Repair Cable In Other Stuff General Accessories Cross Country Cross Roa Victory Motorcycle Parts Victory Motorcycles Victory Motorcycle

The starter motor will roll you forward start the bike and youll be off.

How to fix a broken clutch cable motorcycle. The final phase is to clamp the nipple and file any access wire and or solder from the end F. Clutch pedal sinks to the floor. The cable transmits the pull pressure from the clutch lever to the clutch lifter rod.

Quick simple and clean as long as you get that rubberband tight enough. Inside the cover you can see a snap ring thats supposed to be removed to get the cable unhooked but Ive always found it much easier to take a pair of needle nose pliers grab hold of the cable end and tweak it to the right until the cable. This video will guide you how to change clutch wire on bikes.

Now its time for the most difficult part of the job. 3 Remove the cable from the clutch lever on the. It has broken off.

Any quality bicycle brake cable can be used as a replacement for your broken clutch cable. Make sure the slot in the adjusting screw and the locknut are aligned with the slot in the clutch handle so the cable can be slid through it during removal and installation. If the lever is missing just push the clutch switch.

If your bike starts only by pressing the clutch Suzuki for example dont panic. Otherwise it wont start. Fixing it might be simpler than you think.

Just unhook the cable sheath from the cable stop on the bottom and then just pull it out of the clutch lever perch on top as its already broken there. Next would be to disconnect the cable from the cover. First trace the cable and have clear access to it.

Follow your clutch cable down to wherever it enters the engine by a small little arm. Continuing to try and step on a pedal that has resistance may cause the cable to break which will result in an inoperable clutch pedal. When inspecting your clutch cable or when re-installing a new one make sure the cable is routed properly to avoid pinching or crimping.

The nipplecable assembly should be quenched in cold water after heating. The first thing you have to do is to put your bike in neutral. Locate the adjuster screw that connects the cable to the level and remove it.

Turn the engine off put the bike in gear pull in the clutch lever roll the bike back and forth until the plates come unstuck. Next turn it upside down and allow the fluid to drain down the clutch cable until it drips out the other end. How to Fix a Clutch Cable on a Motorcycle.

A hill helps here as does a buddy riding alongside pushing you with an. Duct taped the front indicator back on with a new globe and off she went. Clutch Handle back in place with wedged cylinder and cable end sticking half way out.

The front fairing is a bit wobbly since a few of the mount points inside broke. Route the cable and disconnect it. If possible put the bike on a stand and get the oil up to temperature.

Its not a great sollution but if you cant fix the clutch you can also bridge the clutch safety switch then kill the motor when you stop and to take off put the bike in first thumb the starter and hold the throttle open just a bit. 2 Adjust the clutch lever on the handlebar adjuster screw all the way in also to give you as much slack as possible. This is the extent of the damage pretty minor really.

Try tightening the cable either at that location or by the handle bar and see how your motorcycle responds. The motor end probably has a ball too that goes into the lever. This will allow any excess solder to flow back from the cable.

With the first nipple located the mechanic must secure the outer cables end A. Step 4 - Finish With the motorcycle clutch cable loosely in place you should proceed by tightening the adjuster where the cable meets the engine. It will greatly reduce the effort required to operate the clutch.

HOW TO REPLACE A BROKEN CLUTCH WIRE - YouTube. It took some effort trying to get the other end of the cable to connect to the clutch arm. Try to get one with a teflon liner inside it.

However it was not hard to pull when the first one broke. Luckily i have a roll of electrical tape in my tool kit. If you can get a teflon lined cable do NOT oil it.

Your clutch plates are probably hydraulically locked together. A jammed or stuck cable will not be able to move when the pedal is depressed and will result in a pedal that resists depression when stepped on. To replace the cable loosen the adjuster at the motor and at the lever all the way thats in not out and then remove the cable.

With the bike in neutral start the engine and get it rolling up to about 5 or 10 mph. I dont know if it matters or not but the clutch was really hard to pull when I put the new cable on. Put the cable barrel in place on the clutch lever.

In fact most brake cables sold at bicycle stores are much better quality that the cable that comes with the engine kits. Both times the cable snapped right where the cable connects to the clutch handle. When fully tight it should sit against the clutch release.

Mar 24 2014. It usually slides through a groove on that arm. I have a 2004 gsxr 600 recently my clutch cable broke at a red light I replaced the cable and within 3 or 4 weeks it snapped again.